on purpose — prevents trailing whitespace from corrupting auto-prepend output. Metal Fabrication in Pakistan | Structural Steel, PEB & Pipe Fab | Unitec Trade Line

Metal Fabrication in Pakistan

Structural steel, pipe fabrication, sheet metal and custom assemblies from our Rawalpindi facility. Certified welders, ISO-aligned QC, in-house NDT, and onward delivery to every major Pakistani city.

What Is Metal Fabrication - And Where Unitec Fits in Pakistan's Industrial Ecosystem

Metal fabrication in Pakistan is the process of cutting, bending, welding and assembling raw metal stock - plate, sheet, pipe, structural sections and bar - into finished components, sub-assemblies and complete structures. It sits between primary metal production (Pakistan Steel Mills, Tuwairqi Steel, and the rolling mills of Faisalabad and Lahore) and end use in construction, oil & gas, power generation, industrial plants, transport and infrastructure.

Pakistan's fabrication market has historically been split between two extremes: very large EPC-grade fabricators (Descon, Izhar, Heavy Mechanical Complex Taxila) handling refinery and power-plant scope, and thousands of small workshops doing piece-meal welding work in Lahore Misri Shah, Karachi SITE, Gujranwala and Faisalabad. The gap in the middle - quality-driven medium-volume fabrication for industrial sheds, PEB structures, plant utilities and custom equipment - is where Unitec Trade Line operates from our Rawalpindi facility, serving the Islamabad / Rawalpindi / Taxila / Hattar industrial belt and onward to Lahore, Multan, Peshawar and Karachi via road freight.

We are vertically integrated: drawings produced in our Design & Development desk, materials sourced through our Import & Export network including imported plate and specialty alloys, fabrication completed in-house with certified welders, NDT-backed quality release, and delivery handled by our Freight & Logistics team. That single accountability chain is the difference between a job shop and an engineering partner.

Structural Steel Fabrication

I-beams, H-columns, trusses, purlins, bracing, base plates, gusset plates, complete structural assemblies. Meets Pakistan building code and international standards. All projects begin with detailed engineering drawings.

I-Beams & Columns Trusses Base Plates Structural Assemblies Code Compliant

Pipe Fabrication & Piping Systems

Piping spools, manifolds, headers, complete piping systems for industrial plants, oil and gas, utility infrastructure. Carbon steel, stainless steel, alloy pipes from 1/2 inch to 48 inches.

Piping Spools Manifolds Headers Carbon Steel Stainless Steel Alloy Pipes

Sheet Metal Work

Cutting, bending, punching, rolling, forming. Enclosures, panels, guards, chutes, hoppers, ductwork from mild steel, stainless steel, aluminum, galvanized sheets. Combined with our CNC machining for precision-fit components.

Cutting & Bending Enclosures Panels & Guards Ductwork Custom Products

Welding Services

MIG, TIG, arc, flux-core welding. Structural welding, pipe welding, pressure vessel welding, specialty welding. All procedures qualified and documented per applicable codes.

MIG Welding TIG Welding Arc Welding Pressure Vessel Certified Welders

Custom Assemblies & Specialized Work

Steel stairs and railings, platforms and walkways, tank and vessel fabrication, equipment skids and frames, material handling equipment, architectural metalwork. Specialty materials sourced from international suppliers when project specs demand them.

Stairs & Railings Platforms Tanks & Vessels Equipment Skids Architectural Metal

Materials We Work With

Mild steel (all grades), stainless steel (304, 316, 316L), aluminum (6061, 5052), galvanized steel, Corten weathering steel, specialty alloys. Certified suppliers with mill test certificates; specialty alloys and international materials sourced on demand for projects that require them.

Mild Steel Stainless Steel Aluminum Galvanized Corten Steel

Materials We Fabricate - Full Grade List

We work with the full range of construction- and industrial-grade metals available in Pakistan, plus imported specialty alloys when project specs demand them. Every steel input arrives with a Mill Test Certificate (MTC) traceable to the manufacturing lot - we do not accept un-certified scrap-rerolled material, which is the silent quality issue plaguing much of the local market.

Material Common Grades Typical Uses
Mild Steel (MS)A36, S275, A572 Gr. 50, BS 4360 / EN 10025Structural framing, base plates, brackets, equipment skids
Stainless Steel (SS)304, 304L, 316, 316L, 321, 410Tanks, vessels, food/pharma contact, chemical piping, architectural cladding
Galvanized Iron (GI)Hot-dip per ASTM A123/A153, BS EN ISO 1461Outdoor structures, ducting, transmission line accessories, agricultural sheds
Aluminum6061-T6, 5052-H32, 6063, 1100Lightweight structures, HVAC ducting, architectural screens, electrical enclosures, bus bars
Copper & BrassC11000 ETP, C26000, C36000Electrical bus bars, earthing strips, plumbing fittings, decorative metalwork
Specialty AlloysCorten A588, Hardox 400/450/500, Inconel, Duplex SSWear plate, weathering steel, oil & gas / chemical service (imported via our network)

Fabrication Processes In-House

Cutting

We cut plate, sheet and section using the right process for the thickness and edge-quality requirement:

  • Plasma cutting (CNC) - plates 6 mm to 50 mm, fast and economical, suitable for non-critical edges and shape-cutting profiles.
  • Oxy-fuel (oxy-acetylene) cutting - heavy plate up to 200 mm, ideal for pre-bevelling pipe stubs, beam copes and connection plates.
  • Laser cutting - sheet up to 12 mm where edge quality and tight tolerance matter (architectural panels, control-panel cut-outs); subcontracted from a partner shop with 4 kW fibre laser.
  • Mechanical sawing (band saw, cold saw) - structural sections, pipe and bar cut to length with a square face.
  • Shearing & punching - flat sheet up to 8 mm for straight cuts and standard hole patterns, faster than plasma for repeat work.

Bending & Forming

  • Press brake (hydraulic, up to 200 ton) for sheet and plate up to 6 mm bending capacity, full Punjab-radius tooling.
  • Section / pyramid rollers for rolling plate into cylindrical shells, ducting and curved sections.
  • Pipe bending (mandrel and induction) for piping spools where centerline radius and ovality control matter.

Welding

  • SMAW (stick / arc) - the workhorse for structural steel, field welds and repair work.
  • GMAW (MIG) - fast, clean welds on plate and sheet; the production-fabrication default.
  • GTAW (TIG) - root passes on pipe, all stainless and aluminum work, thin-wall applications; produces the cleanest welds in the shop.
  • FCAW (flux-cored) - high deposition rate for heavy structural and outdoor work where wind would disturb shielding gas.

All welders are qualified per ASME Section IX or AWS D1.1 with current certifications. Welding Procedure Specifications (WPS) and Procedure Qualification Records (PQR) are on file for every joint type, material thickness and position we run.

Finishing

  • Surface preparation: shot-blasting to Sa 2.5, wire-brushing, mechanical grinding for paint adhesion.
  • Painting: epoxy primer + polyurethane top-coat, zinc-rich primer for exterior structural steel, marine-grade systems for oil & gas applications.
  • Hot-dip galvanizing: subcontracted to certified dipping plants in Lahore and Karachi, full sized members up to 12 m.
  • Powder coating: indoor enclosures and architectural panels, multi-colour capability.
  • Passivation & pickling: for stainless steel after weld and grind to restore corrosion resistance.

Industries We Serve

  • Construction & PEB (Pre-Engineered Buildings) - primary structural frames, secondary purlins, bracing, roofing and cladding sub-systems. We have fabricated sheds, warehouses and factory buildings up to 50 m clear span across Punjab and KPK.
  • Oil & Gas / Refinery - piping spools, structural pipe racks, equipment skids, walkway gratings, instrument stands. Documented per ASME B31.3 or B31.1 as the project demands.
  • Power & Energy - solar mounting structures, transmission tower components, sub-station bays, battery enclosures for utility-scale and rooftop installations.
  • Automotive & Trailer Body Building - custom trailer frames, bodywork sub-frames, prototype tooling for OEM suppliers in the Rawalpindi-Wah-Taxila auto cluster.
  • Industrial Sheds & Manufacturing Plants - machine bases, conveyor support structures, hoppers, chutes, dust-collector ducting for factories across Islamabad Industrial Estate, Hattar Special Economic Zone and Gujranwala.
  • Food & Pharma - stainless steel tanks, hoppers, conveyor frames and hygienic platform railings to PSQCA / DRAP-aligned specifications.
  • Agriculture & Cold Storage - storage silos, livestock sheds, cold-storage room frames, grain conveyor structures.
  • Architectural & Public Realm - staircases, balustrades, decorative facades, pedestrian bridges and signage substructures.

Quality Standards, Inspection & NDT Capability

Quality is non-negotiable. Our QA/QC system aligns with the following standards and we operate to whichever is most stringent for a given client contract:

  • ISO 9001:2015 quality management - internal audit programme, document control, corrective-action tracking.
  • AWS D1.1 (Structural Welding Code - Steel) and AWS D1.6 (Stainless).
  • ASME Section IX welding qualification for code-stamped vessel and piping work.
  • ASME B31.1 / B31.3 for power and process piping.
  • BS 5950 / Eurocode 3 for structural steel design check and detailing.
  • API 650 / API 620 alignment for storage tanks where contract requires.

In-Process Inspection - 4 Hold Points

Every job is inspected at four mandatory hold points: incoming material (MTC verification + dimensional check), fit-up (before tack-welding), in-process welding (visual + measurement during deposition), and final dispatch (dimensional, coating, packing).

Weld Inspection & NDT Capabilities

  • Visual Testing (VT) on every weld - performed by qualified inspector, recorded on weld map.
  • Dye Penetrant Testing (PT / DPT) - surface defect detection on welds and machined edges.
  • Magnetic Particle Testing (MT / MPI) - sub-surface defect detection on ferromagnetic materials.
  • Ultrasonic Testing (UT) - sub-contracted with NDT agency partners for thickness measurement and weld volume scanning.
  • Radiographic Testing (RT) - sub-contracted on demand for piping butt-welds and pressure parts; reports issued per ASME V.

Documentation Package

Every project ships with a documentation dossier containing mill test certificates, weld maps, NDT reports, paint / coating DFT readings, dimensional inspection records, and a signed fabrication completion certificate - auditable and ready for client or third-party review.

Frequently Asked Questions

What is the typical lead time for fabrication work?

Small jobs (1–3 tonnes, simple drawings): 7–10 working days. Medium PEB and shed work (10–50 tonnes): 4–6 weeks including shop drawings and primer painting. Larger piping spools or pressure-class vessels: 6–10 weeks. Lead time accelerates significantly when drawings are issued at order; if we have to develop drawings ourselves it adds 1–2 weeks.

Is there a minimum order quantity?

No fixed MOQ. We have run jobs from a single 200 kg architectural staircase up to 200-tonne PEB structures. Below approximately 500 kg we charge a setup fee to cover drawing review, machine setup and minimum welder time.

What drawings or information do I need to provide?

Ideally GA drawings, sectional details and a bill of materials with material grades. If you only have concept sketches, photos or written specs, our Design & Development desk produces shop drawings - that adds 1–2 weeks to the schedule but ensures clean fabrication and accurate quoting.

Do you deliver to Karachi, Lahore, Multan and Peshawar?

Yes - we handle last-mile delivery to all major Pakistani cities. Truck cost depends on dimensions and tonnage and is quoted transparently as a separate line on the invoice. Oversize and over-height loads are moved with NHA route clearance arranged in advance.

Can you handle galvanizing and coating in-house?

Painting (epoxy, polyurethane, zinc-rich) is in-house. Hot-dip galvanizing is subcontracted to certified plants in Lahore or Karachi - we manage the round-trip including transport and re-inspection on return.

What is your payment policy?

Standard schedule: 30% advance on order confirmation, 60% before dispatch from our shop, 10% after delivery and acceptance. Larger projects move to milestone-based progressive billing tied to material procurement, fit-up and dispatch.

Get Your Fabrication Project Started

Share your drawings, specs, or even a rough sketch for a detailed quote.